$60M+ of factory movement, made readable.
Purchase, stores, production, dispatch, ASN, IRN and invoicing on one manufacturing spine.
One manufacturing spine.
Manufacturing
7
Purchase, Stores, Production planning, Quality, Dispatch, E-invoice and e-way bill, Accounts.
Held together by people and paper.
An auto components plant
- TALLYInvoices in one place, stock in another
- EXCELProduction plan, emailed every morning
- REGISTERGate entry book, handwritten
- WHATSAPP“Is the ASN sent for the Pune order?”
- PHONESupplier chasing a PO number
- PAPERMachine maintenance log on a clipboard
- PORTALE-invoices typed in twice
Three causes behind the daily firefighting.
Stock and invoices disagreed.
Accounts held one version of the truth and the stores another, so three people spent half a day reconciling them.
Dispatch waited on paperwork.
ASN and e-invoice were typed again from the dispatch note, and trucks waited while they were.
The plan was out of date by mid-shift.
The production plan was emailed each morning and could not follow what happened on the line.
One manufacturing spine.
Purchase
Indents, purchase orders and supplier follow-up, tied to what production actually needs.
Stores
Gate entry, GRN, bin-level stock and issue to the line, recorded once.
Production planning
A plan built from orders and stock, updated as the shift runs.
Quality
Inspection at inward, in-process and final, with traceability back to the lot.
Dispatch
Packing, ASN to the customer portal and vehicle details in one step.
E-invoice and e-way bill
IRN and e-way bill raised from the dispatch record, not typed again.
Accounts
Posted to your accounting system, so finance works from the same numbers.
AI drafts. Their people decide.
- Reorders stock before it runs short. The purchase head approves the order.
- Warns when a machine is drifting. The maintenance lead decides when to stop it.
- Raises ASN and e-invoice on dispatch. The dispatch supervisor confirms before it is sent.
One record, from purchase order to payment.
Value of operations running through the system
Every engagement begins with a two-week diagnosis.
One workflow, two weeks. You keep the map either way.